Polyurethane and Rubber Screen Panels Supply in South Africa

Songatech is a premier manufacturer of high-performance Screen Panels, trusted by leading South African mines across the gold, platinum, coal, and iron ore sectors. Our panels are engineered to run longer, cut sharper, and change out faster, ensuring that your plant achieves maximum throughput with minimal downtime. On this page, we detail our comprehensive screening catalogue and our supply capabilities across the industrial hubs of South Africa.

High-Performance Screen Panel Catalogue

We provide various panel formats designed to lower your cost per tonne while raising overall plant efficiency. From our facility in Alrode, Alberton, we distribute these critical components to mining operations in Postmasburg, Steelpoort, Rustenburg, and Middelburg:

• Polyurethane (PU) Modular Panels: Abrasion-resistant and pegging-proof, these panels feature tapered apertures from 0.5 mm to 80 mm. They are available in pin & sleeve, clip-in, or bolt-down configurations.

• Rubber Panels & Impact Plates: Specifically designed for shock absorption in feed zones and scalping. These reduce noise and offer extreme wear resistance for apertures up to 120 mm.

• High-Tensile Woven Wire: Side or end-tensioned for maximum open area and accuracy, providing sharp cut points from 0.3 mm to 63 mm.

• Wedge Wire & Dewatering Panels: Engineered for fine-duty draine-and-rinse or dewatering circuits with slots from 0.25 mm to 2 mm to ensure minimal blinding.

• Trommel Panels & Liners: Custom-fit PU, rubber, or hybrid builds with lifter profiles designed to match specific mill speeds and loads.

Technical Specifications

Our screening solutions are built to outperform the competition through superior material science and precision engineering.

Quality Assurance and Deck Reliability

Songatech ensures that every panel is tested and mapped for full accountability, protecting your screen deck from premature failure.

• Guaranteed Wear Life: Our panels are designed to last longer, directly reducing the frequency of shutdowns and replacements.

• Anti-Pegging Geometry: We use VR tapered apertures and specific slot directions to prevent blinding, even when handling sticky fines.

• Full Traceability: Every batch undergoes incoming material checks, durometer tests, and aperture verification against your specific drawings.

Selection Guide for South African Processing Plants

Choosing the right panel depends on your deck position and the impact levels of your ore:

• Primary Scalping (High Impact): Use rubber impact panels or heavy PU (25–120 mm). Shock absorption is critical to keeping feed boxes operational.

• Secondary Sizing (Mixed Duty): PU modular panels (8–63 mm) with tapered apertures are recommended to resist pegging and maintain a sharp cut.

• Final Sizing (High Accuracy): Woven wire (0.8–31.5 mm) provides the maximum open area required for clean product decks.

• Dewatering (Fine Duty): Wedge wire (0.25–2 mm) ensures high water removal with low blinding.

• Trommel Screening: Custom Trommel panels with lifter profiles help manage mill load effectively.

Regional Supply and Rapid Delivery

Songatech provides the fastest response in the market, with stock panels dispatched within 24 to 48 hours. Whether you are operating in Limpopo, the Northern Cape, or the North West, our team ensures your custom panels arrive on time to keep your decks running. As a 100% Black-owned Level 1 BBBEE company, we are your dedicated partner for high-quality South African engineering.

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